Table of Contents
- The Recalls at a Glance
- What the Hazard Is
- Affected Models and Where They Were Sold
- What Consumers Can Do
- The Class Action Lawsuit
- Why This Matters
- Conclusion
The Recalls at a Glance
Weber announced its recall on February 26, 2026, covering approximately 3.2 million metal wire bristle grill brushes sold between 2011 and 2026 for $10 to $17.
Nexgrill followed on March 26, 2026, recalling 10.2 million brushes sold exclusively at Home Depot and online between 2015 and 2026 for $5 to $15.
Combined, the two recalls cover more than 13.4 million wire bristle grill brushes — among the most widely used grilling accessories in the US.
What the Hazard Is
In both cases, small metal wire bristles can detach from the brush head during normal cleaning. The bristles may stick to grill grates or embed in food without being visible. If swallowed, they can pierce or perforate the throat, esophagus, or digestive tract — injuries that may require emergency surgery to treat.
Weber documented at least 38 reports of bristle detachment, with 4 consumers requiring medical intervention. Nexgrill reported 68 incidents, including 5 cases where consumers swallowed bristles and needed medical procedures to have them removed.
Affected Models and Where They Were Sold
Weber (recalled February 26, 2026): - Models 6277 and 6278 — black plastic handle with red ring (2021–2026) - Models 6463 and 6464 — bamboo handle (2011–2021) - Models 6493 and 6494 — black plastic handle with black ring (2013–2021) - Sold at Lowe's, Home Depot, Target, Ace Hardware, Amazon, Weber.com, and eBay
Nexgrill (recalled March 26, 2026): - Models 530-0024, 530-0024G, 530-0034, 530-0039, 530-0041, 530-0042 - Black plastic or wooden handles, 18 to 21 inches long - Sold at Home Depot stores and online
What Consumers Can Do
Weber owners: Stop using the brush immediately and contact Weber for a free replacement nylon bristle brush. No receipt required. - Phone: 877-597-9588 - Online: weberbrushrecall.expertinquiry.com
Nexgrill owners: Stop using the brush immediately. Nexgrill is offering a full refund issued as a gift card. - Phone: 800-942-1498 (Mon–Fri, 9 a.m.–5 p.m. ET) - Online: nexgrill.mktpoint.com/recall
Both companies instruct consumers to discard — not donate or resell — the recalled brush.
The Class Action Lawsuit
On June 8, 2026, an Oregon resident named Woodrow Russell filed a class action against Nexgrill Industries in the U.S. District Court for the Central District of California. The complaint alleges Nexgrill "knew wire bristles could detach for years" before issuing the March recall.
The suit also challenges the adequacy of the remedy itself. Instead of cash refunds, Nexgrill requires consumers to complete a multi-step registration process — uploading photos and using codes — in exchange for a gift card. The lawsuit argues this approach excludes anyone who already discarded the brush and fails to provide meaningful compensation. Legal claims include fraud, negligence, unjust enrichment, and violations of California consumer protection law. The case is seeking class certification that could cover hundreds of thousands of consumers nationwide.
Why This Matters
Wire grill brushes are standard equipment in most grilling households, and millions were sold over more than a decade before these recalls. The hazard is not obvious: bristles are thin, can be hard to spot in food, and cause injuries that may not be immediately linked to the brush.
With summer grilling at its peak, consumers who purchased brushes years ago may have no idea a recall applies to them. Checking the model numbers listed above takes 30 seconds — a worthwhile step before the next cookout. Safer alternatives include nylon-bristle brushes, grill stones, or a folded aluminum foil pad, none of which carry the same ingestion risk.
Conclusion
Weber and Nexgrill's combined 2026 recalls affect more than 13 million wire grill brushes distributed across major US retailers. Both companies have issued remedies — Weber with a free nylon brush replacement, Nexgrill with a gift card refund that is now being challenged in court. Check your model number, stop using any recalled brush, and contact the manufacturer for your replacement or refund before grilling season goes any further.